Aerostructures

A Key Player in Advanced Aeronautical Structures

DESIGN, MANUFACTURING, AND ASSEMBLY OF ADVANCED AERONAUTICAL STRUCTURES

Combining composite materials and metallic alloys, Daher produces high-precision components, including:

  • Wing panels
  • Winglets
  • Fuselage sections
  • Landing gear doors
  • Flaps
  • Radomes

Daher manufactures over 300,000 parts annually, combining durability, technological innovation, and industrial excellence for both civil and military sectors.

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Production sites located in Europe, North america, north africa

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Major aviation programs supplied by Daher

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Complementary areas of expertise: metallics, thermoset composites, thermoplastics, assembly and installation

Innovative and Controlled Production

Proven and Mature Processes

  • Complex hand lay-up
  • Compression molding
  • Resin Transfer Molding (RTM)
  • Automated Fiber Placement (AFP) / Automated Tape Laying (ATL)
  • Out-of-Autoclave (OOA) curing
  • Thermoplastic stamping and assembly
  • Additive manufacturing
  • Forming of soft metals
  • Manual and automated structural assembly

Next-Generation Production Capabilities

  • Advanced robotics and automation
  • 5-axis machining, XXL autoclaves, high-capacity hydraulic presses
  • Automated quality control and full digital traceability

Global and Scalable Industrial Footprint

  • 3 engineering and innovation centers
  • Shap’in: our innovation hub for next-gen aerostructures
  • Expertise in digital design and automation

As a Tier-1 partner for major civil and military aerospace programs, Daher invests in research and cutting-edge technologies to design and develop new materials and processes that address the critical challenges of the aerospace industry: weight reduction, competitiveness, and production rates.

Thanks to our ability to automate the production of complex composite parts, we offer our clients mature, alternative, and complementary solutions to traditional metal components. Our leadership in next-generation thermoplastic composites allows us to meet the demands of new-generation aircraft—more efficient, more economical, and more eco-friendly.

FOCUS ON… ENGINEERING EXCELLENCE

Design & Integration

  • Airframe architecture and design principles
  • Systems integration (equipment and routing)
  • Weight and center of gravity optimization

Materials & Processes

  • Product and material certification
  • Material qualification
  • TRL / MRL / PRL readiness frameworks
  • Process diagrams & industrial simulations
  • Lab testing, prototyping, full-scale demonstrators
  • Composite molding, thermoplastic forming, metal stretching/forming